Fiber Laser Cutting Machine: FLC-3015C-6000W

 

1 Electric Power Supply: 380 V 50 Hz / 220 V 60 Hz;
The stability of 3 phase voltage: + 5 %;
Output voltage adjusting rate: less 2 %.
2 Assisted Air Compressed air: Purification and dry;
O2: High purity;
N2: Purity no less than 99.9 %.
3 Metal Sheet Homogeneous material;
Neat & clean surface.
4 Compressed Air Screw compressor (more than 12 kg) with oil water separator and dryer;
Air storage tank Capacity: 1 m³.
5 Water Purified water.

 

  1. Machine Configuration

1.1. Raycus Optical fiber generator

 

The Multi-module CW Fiber Lasers developed with high electro-optical conversion efficiency, high light beam quality, high energy density, wide modulation frequency, high reliability, long service life, maintenance-free operation and advantages.

Its optical output performance helps it better integrate with robots as a flexible manufacturing equipment to meet 3D processing requirement.

 

Technical characteristics

High Electro-optical Conversion Efficiency;
Customized Output Fiber Length;
Output cable: QBH/QD;
Maintenance-free Operation;
Wide Modulation Frequency Range;
Small Size, Easy to Install.

 

Optical Properties

Average output power: (W): 6000;
Central wavelength: (nm): 1080 ± 5;
Maximum modulation frequency: (kHz): 2;
Output power instability: ± 1.5 %;
Infrared laser: Yes.

 

Output characteristics

Output connector: QBH (customizable);
Output fiber core diameter (nm): 100 (customizable);
BPP (mm·mrad) ≤ 4.5;
Polarization state: random;
Output fiber length (m): ≤ 20.

 

Electronic control characteristics

Input power (V AC): 323-436, Three Phase-four Wire Connect.@47-63Hz;
Control mode: RS232, AD;
Power adjustment range (%): 10-100.

 

Other characteristics

Dimensions (mm): 900×960×1160 (handle included);
Weight (kg): < 360;
Cooling method: water cooling;
Working temperature (℃): + 10 ÷ 40.

 

1.2. Special Fiber Cutting Head

BOCI BLT421 Smart Cutter

 

Senseless perforation, high-speed operation;

Automatic focusing, flexible cutting of plates of different materials and thicknesses;

Small taper, bright surface, smooth and burr free cutting section;

The internal structure of the laser head is completely sealed, which can prevent the optical part from being contaminated by dust and is reliable and stable.

 

Stable and Efficient Cutting

 

Brand new optical solutions come with closed-loop auto focusing;

Slag-free Cutting, Nozzle Cooling, and Water Cooling Sensor supportable;

Make cutting more stable and efficient.

 

Easy to Maintain

 

Low Cost to Repair

 

Ready-to-use optics drawer, lens changed in 5 mins;

Protective screws keep cutting head from damage;

No time wasting on Depot Repair.

 

Smart and Safe Processing

 

Groups of internal sensors for real time closed-loop monitor.

Rapid diagnosis brings you early warning.

 

1.3. Machine Lathe System

 

Patented steel plate welding structure machine bed

 

Combined with the precision support of Japan’s YASKAWA high-precision servo motor, it drives the cutting head to achieve stable, reliable, and high-speed reciprocating motion.

 

Undergone high-temperature annealing treatment

 

It can achieve fully release stress.

Prevent the bed from being deformed due to heat, ensure that the bed does not deform during long-term use, and ensure cutting accuracy.

It is high accuracy, large weight, stable operation, and power can be configured to 12000 W.

 

Aging treatment and precision machining of large gantry milling machines ensure that the machine tool has excellent seismic resistance, high rigidity, and stability.

 

All sheet metal parts are sprayed with Aksu plastic powder

 

It has better adhesion and does not peel off paint. The appearance is always beautiful.

 

 

High pressure cast aluminum crossbeam

 

With good dynamic performance and strong resistance to deformation;

Light weight;

High strength;

More durable;

High dynamic response, improving processing efficiency.

 

1.4. Transmission System

 

Photo
Item Sigma-7 series YASKAWA servo motor & driver HG series HIWIN rectangular guide rail
Characteristic Excellent performance, convenient operation, and long life cycle.

 

Significantly improve device performance

 

Helps with servo performance for high- speed and ultra precision control.

Significantly improve usability.

The newly developed “adjustment free function” of Yaskawa Electric Corporation is further deepened. No need for tedious tuning tasks, stable movement.

 

Significantly improve environmental performance

A servo that can be used in harsh environments and is energy-efficient.

Can smoothly build high-quality systems globally.

 

Enable customers to use with confidence

Comply with safety standards and achieve visualization. Can safely operate the system.

 

Rich auxiliary functions

Support the management and use of customer information. If necessary, immediately use the required information.

Automatic centering ability

The DF (45° – 45°) combination from the circular groove can be absorbed by the inner cup of the HIWIN slider of the guide rail, resulting in automatic centering ability and high-precision stable smooth movement.

 

Interchangeable

Due to strict control over manufacturing accuracy, the size of the silver linear guide rail can be maintained within a certain level, and the HIWIN slider has a retainer design to prevent steel balls from falling off. Therefore, some series of precision are interchangeable.

 

High rigidity in all directions

By using a four row circular arc groove and a 45° contact angle of four rows of steel balls, the HIWIN slider steel balls achieve an ideal two-point contact structure, capable of withstanding loads from up, down, left, and right directions.

Photo
Item Japan SHIMPO reducer Grinding Class High Precision YYC Rack and pinion
Characteristic Mute: Smooth and quiet operation using helical gears.

 

High precision: Small gear clearance, precise positioning.

 

High rigidity and high torque: The use of integral ball bearings greatly improves rigidity and torque.

Adopting high-precision helical gear transmission, with high load- bearing capacity, low meshing noise value, stable transmission, strong rigidity, material using SCM415, surface carburization and grinding treatment.

The accuracy can reach DIN5 level.

1.5. Control System & Electric Parts

   

Adopts FSCUT2000 system.

 

Frame Border Contour: Frame profiled plate;

One-Path FlyCut: Supported for all figures to improve efficiency;

Circle Center: Auto center on circular plate and start cutting;

Pallet Changer: Unloading while cutting, keep safe and efficient.

 

About electric parts, we are using the Schneider brand.

 

3.6. S&A/HANLI Water Chilling Unit

   

 

The water chilling unit is lower energy consumption.

Two independent temperature control systems, simultaneously cooling the laser and cutting head, supporting Modbus-485 communication protocol, can remotely monitor water temperature and modify water temperature parameters, and temperature control is intelligent.

 

Main features:

 

  1. Environmentally friendly refrigerants can be selected;
  2. Temperature control accuracy reaches: ± 1 ℃;
  3. It has two temperature control modes, there are multiple settings and fault display functions;
  4. It has multiple alarm protection functions: compressor delay protection, compressor overcurrent protection, water flow alarm, temperature over high/low alarm;
  5. Support Modbus communication protocol, which can enable communication between laser systems and multiple chillers. The main functions include monitoring the working status of chillers and modifying chiller parameters;
  6. Multinational power supply specifications: ISO 9001 certification, CE certification, RoHS certification, REACH certification;
  7. Long and durable, easy to operate.

 

  1. 2. Main Spare Parts List

 

No. Spare Parts Name Name Brand Origin
1 Fiber Laser RAYCUS CN
2 Laser Cutting Head BOCI CN
3 Lathe Bed CCI CN
4 Gear & Rack YYC CN
5 Lead Rail HIWIN CN
6 Pneumatic Parts SMC JP
7 Electric Parts SCHNEIDER FR
8 Reducer SHIMPO JP
9 CNC System FSCUT CN
10 Servo Motor & Driver YASKAWA JP
11 Water Chilling Unit S&A/HANLI CN

 

  1. 3. Application

 

Fiber Laser Cutting Machine meets the parts processing requirements of most industries, working accuracy is stable.

At present, laser cutting machines have been widely used in electronics, electrical, mechanical hardware, new energy lithium, packaging, solar, LED, automotive and other industries.

Elevator

Auto Parts

 

Refrigerator

Fitness Equipment

Metal Architecture

Tubular Parts

 

Lampshade

Metal Furniture

The fiber laser cutting machine is used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, subway parts, automobiles, grain machinery, textile machinery, engineering machinery, precision parts, ships.

 

   

 

 

  1. Technical Parameters

 

No. Technology Parameters Name Technology Parameters
1 Laser source medium Fiber
2 Laser power 6000 W
3 Cutting range (W×L) 1530 × 3050 mm
4 Maximum positioning speed 120 m/min
5 Maximum Accelerated speed 1.6 G
6 Maximum loading of feeding material 1200 kg
7 Cooling form Water cooling
8 Laser wavelength 1070 nm
9 Minimum cutting gap ≤ 0.1 mm
10 Positioning accuracy of X, Y and Z axles ± 0.02 mm
11 Repeated positioning accuracy of X, Y and Z axles ± 0.02 mm
12 Drive model Imported servo motor
13 Power requirement 220 V/380 V, 50/60 Hz
14 Working temperature + 5℃ ÷ 45℃
15 Continuous working time 24 Hours

 

  1. Working Condition Requirement

 

No. Item Details
1 Electric Power Supply: 380 V 50 Hz / 220 V 60 Hz;
The stability of 3 phase voltage: + 5 %;
Output voltage adjusting rate: less 2 %.
2 Assisted Air Compressed air: Purification and dry;
O2: High purity;
N2: Purity no less than 99.9 %.
3 Metal Sheet Homogeneous material;
Neat & clean surface.
4 Compressed Air Screw compressor (more than 12 kg) with oil water separator and dryer;
Air storage tank Capacity: 1 m³.
5 Water Purified water.

 

5.1. Installation Ground Requirements

The ground shall be flat and clean, and the foundation shall be made according to the requirements on the foundation drawing.

 

5.2. Machine installation site environmental requirements

 

  1. Temperature requirements: the machine tool can be placed in an environment of – 10 ℃~ + 40 ℃. The laser must be placed in an environment of + 18 ℃~25 ℃.

If it cannot be reached, it must be in a separate room and equipped with air conditioner;

  1. Humidity requirement: ≤ 70 % (laser only);
  2. Requirements for dust degree: ≤ 1 mg/m³, and additional exhaust fan.

 

5.3. Environmental requirements for installation of chiller, air compressor and freeze dryer

 

  1. The chiller dryer and air compressor can be placed outdoors, and the surrounding environment must be dry, dust-free, rainproof, etc. The single connecting water pipe between the chiller and the laser cannot exceed 10 m;
  2. If the chiller, air compressor and freeze dryer are placed indoors, it must be ensured that there is less dust and good ventilation, and the hot air generated by the chiller must be discharged outdoors.

 

5.4. Cutting gas requirements

 

The purity of the gas used for cutting is based on the following gas purity, and the customer иcan select the gas purity according to the actual cutting effect:

Nitrogen: 99.9 % (ordinary nitrogen or liquid nitrogen);

Ordinary oxygen: 99.5 %, pure oxygen 99.95 %.

 

5.5. Cooling water requirements

 

  1. Deionized water or distilled water must be used. If it cannot be replaced by barreled pure water, mineral water cannot be used, otherwise the service life of the laser will be affected;
  2. In winter frozen areas, the chiller must be placed in an environment above 0 ℃.

 

5.6. Laser installation requirements

 

  1. When the laser is installed and hoisted, the tilt angle of the laser is less than 5°;
  2. Requirements for the surrounding space of the laser: the space around the laser shall be at least 1.5 meters, and the space from the top to the roof can be 1 meter;
  3. Working environment temperature and humidity: the working environment temperature is + 25 ℃ ± 2 ℃, and the temperature fluctuation is small; The ambient humidity is less than 75 %, and condensation will not occur.

Suggestion: If the customer’s environment is poor, the laser must be in a separate room with air conditioner;

  1. Floor foundation requirements: floor load: the floor load is greater than 1500 kg, the floor must be flat and leveled, and the unevenness is less than 6 mm;
  2. There shall be no equipment with excessive vibration around the laser, that is, the laser shall not be installed on the vibrating ground;
  3. Power supply requirements: 380 V ± 10 %, 50 Hz, three-phase, neutral to ground.

Voltage regulator output 380 V ± 2 %, 50 Hz, three-phase, neutral to ground, 50 kVA.

 

  1. Installation, training, after-sales

 

6.1. Quality and inspection acceptance

 

The acceptance shall be carried out in strict accordance with the international standards and the corporate standards of SHANG CO., LTD.

CCILASER standard has formulated detailed standards for working environment and working conditions, basic technical requirements, cooling requirements, laser radiation safety, electrical safety, test methods, inspection and acceptance, packaging and transportation in the production process.

SHANDONG CCI CO., LTD. has passed the ISO 9001 international quality management system certification and formed a quality assurance system for the design, production and service of large, medium and small power laser processing equipment.

 

6.2. Service

 

6.2.1. Training and installation

 

After the pre acceptance of the equipment by end user, we will provide professional training to 2-3 technical operation and maintenance at end user address.

 

Training contents include:

 

  1. General knowledge of laser safety protection;
  2. Basic principle of laser and structure of laser cutting machine;
  3. Operation skills of special laser cutting;
  4. Equipment operation and precautions;
  5. Equipment daily maintenance;
  6. Laser adjustment and spare parts replacement.

 

Skills training time is about 5 days.

 

     

 

6.2.2. Installation and debugging:

 

After the equipment is transported to Party A, Party B shall, with the assistance of Party A, be responsible for the installation, commissioning and delivery of the equipment at Party A’s site, bring necessary special tools and commissioning appliances, and train the operation and maintenance personnel of the Demander again.

 

6.2.3. After-sales service

 

CCILASER has a 2-year warranty on the products purchased by users, with lifelong maintenance.

During the warranty period, if the equipment fails and the parts are damaged (except for human factors and force majeure factors), our company is responsible for free repair, and the replacement parts needed are provided by our company free of charge (except for consumable parts).

After the warranty period, the cost of maintenance shall be charged according to the actual maintenance cost.

CCILASER pays several return visits to all users every year and provides technical support services at any time. Our company is responsible for providing relevant spare parts to users for a long time.

After sales service response time: 2-12 hours. After receiving the user’s repair call, the after- sales engineer has a clear reply or arrives at the equipment site within 24 hours.

 

6.3. Fiber Laser Cutting Machine manufacturing, inspection and acceptance standards

 

The company’s manufacturing, inspection and acceptance of products shall comply with the enterprise standards, which refer to the following national standards:

 

GB7247 Radiation Safety, Equipment Classification, Requirements and User Guide for Laser Products
GB2421 Basic Environmental Test Regulations for Electronic Products
GB/TB360 Laser power energy test instrument specification
GB/T13740 Laser radiation divergence angle test method
GB/T13741 Laser radiation beam diameter test method
GB/T15490 General Specification for Solid State Lasers
GB/T13862-92 Laser radiation power test method
GB2828-2829-87 Batch-by-batch periodic inspection by attributes sampling procedure and sampling table

 

6.4 Quality assurance and delivery measures

 

6.4.1. Quality assurance measures

 

Our company manages in strict accordance with the internationally accepted ISO 9001 quality system.

In order to effectively ensure product quality and prevent unqualified products from flowing into the next process, incoming inspection, process inspection and final inspection shall be carried out from the initial warehousing of raw materials to the delivery.

Through effective control of the production process, the purpose of effective control of product quality is achieved, and all outgoing products are qualified.

 

QC Control

Slatness Flatness Straightness
Thermal again treatment to ensure that the machine is stable and not deformed Large CNC milling machine processing Laser collimator detects guide lines
Perpendicularity Precision Flatness
Machine tool there-axis accuracy detection Laser interferometer guarantees the running accuracy of the whole machine Multiple inspections for every detail
Parallelism Parallelism Skillfulness
Ball screw installation test Rack parallel precision debugging and assembly Skilled technology and advanced manufacturing process to achieve mass production
Flatness Durability Stability
Hardness measurement 24 hours no light aging test 12 hour laser cutting test

Our companystrictly produces according to the quality control system specifications and strictly controls quality.

 

6.4.2. Measures to ensure delivery

 

CCI Group has passed the ISO 9001 quality system certification. Its production and operation are carried out in strict accordance with the ISO 9001 quality system.

The whole process from signing a contract to delivering it to customers is strictly controlled. All contracts must be reviewed.

Therefore, the system can ensure that suppliers deliver products on time, with quality and quantity guaranteed.

 

Packaging and transportation: Party B’s packaging shall conform to the transportation packaging standards of domestic railways or highways.

Packed in solid wooden cases, it is suitable for long-distance bus transportation or train transportation, moisture-proof, rust proof, shockproof and rough handling, and is suitable for overall hoisting.

 

               

 

  1. Fiber Laser Cutting Parameters

 

Material Thickness 1000 W 1500 W 2000 W 3000 W 4000 W 6000 W 8000 W 10000 W 12000 W 15000 W
CS

(O2)

1 8.0-10.0 15-26 24-30 30-40 33-43 35-44 40-50 42-52 45-55 48-60
2 4.0-6.5 4.5-6.5 4.7-6.5 4.8-7.5 15-25 20-28 26-33 28-35 28-40 30-42
3 2.4-3.0 2.6-4.0 3.0-4.8 3.3-5.0 7.0-12 13-17 15-19 16-25 18-30 20-30
4 2.0-2.4 2.5-3.0 2.8-3.5 3.0-4.2 3.0-4.0 3.0-4.5 3.0-4.5 3.5-5.5 3.5-5.5 3.5-5.5
5 1.5-2.0 2.0-2.5 2.2-3.0 2.6-3.5 2.7-3.6 3.0-4.2 3.0-4.2 3.3-4.5 3.3-4.8 3.3-4.8
6 1.4-1.6 1.6-2.2 1.8-2.6 2.3-3.2 2.5-3.4 2.5-3.5 2.6-3.7 3.0-4.2 3.0-4.2 3.0-4.2
8 0.8-1.2 1.0-1.4 1.2-1.8 1.8-2.6 2.0-3.0 2.2-3.2 2.3-3.5 2.5-3.5 2.5-3.5 2.5-3.5
10 0.6-1.0 0.8-1.1 1.1-1.3 1.2-2.0 1.5-2.4 1.8-2.5 2.0-2.7 2.2-2.7 2.2-2.7 2.2-2.7
12 0.5-0.8 0.7-1.0 0.9-1.2 1.0-1.6 1.2-1.8 1.2-2.0 1.5-2.1 1.2-2.1 1.2-2.1 1.2-2.1
14 0.5-0.7 0.7-0.8 0.9-1.4 0.9-1.2 1.2-1.8 1.2-1.9 1.7-1.9 1.7-1.9 1.7-1.9
16 0.6-0.7 0.7-1.0 0.8-1.0 0.8-1.3 0.8-1.5 0.9-1.7 0.9-1.7 0.9-1.7
18 0.4-0.6 0.6-0.8 0.6-0.9 0.6-0.9 0.65-0.9 0.65-0.9 0.65-0.9 0.65-0.9
20 0.5-0.8 0.5-0.8 0.5-0.8 0.6-0.9 0.6-0.9 0.6-0.9 0.6-0.9
22 0.4-0.8 0.4-0.8 0.5-0.8 0.5-0.8 0.5-0.8 0.5-0.8
25 0.3-0.55 0.3-0.7 0.3-0.7 0.3-0.7 0.3-0.7
30 0.3-0.55 0.3-0.7 0.3-0.7 0.3-0.7 0.3-0.7
SS

(N2)

1 18-25 20-27 24-30 30-35 32-45 42-52 50-65 60-75 70-85 72-85
2 5.0-7.5 8.0-12 9.0-15 13-21 16-28 20-33 30-40 40-55 50-66 52-70
3 1.8-2.5 3.0-5.0 4.0-6.5 6.0-10.0 7.0-15 15-22 18-27 27-38 33-45 38-50
4 1.2-1.3 1.5-2.4 3.0-4.5 4.0-6.0 5.0-8.0 10-15 12-16 18-25 22-32 25-35
5 0.6-0.7 0.7-1.3 1.8-2.5 3.0-5.0 3.5-5.0 8.0-12 10-15 15-22 18-25 20-30
6 0.7-1.0 1.2-2.0 2.0-4.0 2.5-4.5 4.8-8.0 6.0-10.0 12-15 15-21 18-25
8 0.7-1.0 1.5-2.0 1.2-2.0 3.0-4.0 3.5-5.0 8.0-12.0 10-16 12-18
10 0.6-0.8 0.8-1.2 1.6-2.5 2.0-2.7 6.0-8.0 8.0-12 10-15
12 0.4-0.6 0.5-0.8 0.8-1.5 1.2-2.0 3.0-5.0 6.0-8.0 8.0-10
14 0.4-0.6 0.6-0.8 1.2-1.8 1.8-3.0 3.0-5.0 3.5-6.0
20 0.3-0.5 0.4-0.7 1.2-1.8 1.8-3.0 2.0-3.5
25 0.2-0.4 0.3-0.5 0.6-0.7 1.2-1.8 1.5-2.0
30 0.2-0.4 0.5-0.6 0.6-0.7 0.8-1.0
40 0.4-0.5 0.5-0.6 0.6-0.8
50 0.3-0.55 0.3-0.6
Al

(N2)

1 6.0-10.0 10-20 15-25 25-38 35-45 42-55 48-65 60-75 70-85 70-85
2 2.8-3.6 5.0-7.0 7.0-10.0 10-18 13-24 20-40 25-48 33-45 38-50 40-55
3 0.7-1.5 2.0-4.0 4.0-6.0 6.5-8.0 7.0-13 15-25 20-33 25-35 30-40 35-45
4 1.0-1.5 2.0-3.0 3.5-5.0 4.0-5.5 9.5-12 13-18 21-30 25-38 30-40
5 0.7-1.0 1.2-1.8 2.5-3.5 3.0-4.5 5.0-8.0 9.0-12 13-20 15-25 20-30
6 0.7-1.0 1.5-2.5 2.0-3.5 3.8-5.0 4.5-8.0 9.0-12 13-18 15-24
8 0.6-0.8 0.7-1.0 0.9-1.6 2.0-2.5 4.0-5.5 4.5-8.0 9.0-12 11-15
10 0.4-0.7 0.6-1.2 1.0-1.5 2.2-3.0 4.0-6.0 4.5-8.0 6.0-10.0
12 0.3-0.45 0.4-0.6 0.8-1.0 1.5-1.8 2.2-3.0 4.0-6.0 5.0-8.0
16 0.3-0.4 0.5-0.8 1.0-1.6 1.5-2.0 2.2-3.0 2.8-3.5
20 0.5-0.7 0.7-1.0 1.0-1.6 1.5-2.0 2.0-2.5
25 0.2-0.5 0.4-0.7 0.7-1.0 1.0-1.6 1.2-2.0
30 0.3-0.6 0.5-0.7 0.7-1.0 1.0-1.8
40 0.3-0.7 0.7-1.2
50 0.3-0.7
Cu

(N2)

1 6.0-10.0 8.0-13 10-16 20-30 25-35 35-45 40-55 65-75 75-85 75-85
2 2.8-3.6 3.0-4.5 4.5-7.5 6.0-10.0 8.0-12 20-30 28-40 33-45 38-50 40-55
3 0.5-1.0 1.5-2.5 2.5-4.0 4.0-6.0 5.0-8.0 12-18 20-30 25-40 30-50 32-50
4 1.0-1.6 1.5-2.0 3.0-5.0 3.2-5.5 5.0-8.0 10-15 15-24 25-33 27-35
5 0.5-0.7 0.9-1.2 1.5-2.0 2-3 4.5-6.0 6.0-9.0 9.0-15 15-24 18-26
6 0.4-0.7 1.0-1.8 1.4-2.0 3.0-4.5 4.5-6.5 7.0-9.0 7.0-9.0 10-18
8 0.5-0.7 0.7-1.2 1.6-2.2 2.4-4.0 4.5-6.5 4.5-6.5 8.0-10.0
10 0.2-0.5 0.8-1.2 1.5-2.2 2.4-4.0 2.8-4.2 5.0-7.0
12 0.3-0.5 0.8-1.2 1.5-2.2 1.0-1.8 2.8-4.2
14 0.3-0.4 0.4-0.6 0.6-0.8 0.8-1.5 1.0-1.8
16 0.3-0.5 0.4-0.6 0.6-0.8 0.8-1.5
18 0.3-0.5 0.4-0.6 0.6-0.8
20 0.3-0.5 0.4-0.6
25 0.3-0.5

 

Note: The chart is for client reference. The actual condition is according to the metal sheet, air and etc.

 

  1. Cutting consumables

 

Focusing lens/Collimation lens Protective Windows
Ceramic Holder Cutting Nozzle
  1. Global Core Strategic Partners of CCI Laser

 

                        

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